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Writer's picturePackaging Automation Ltd

Enhancing Flexibility in Tray Sealing with Packaging Automation

Frutmac, a leading provider of packaging solutions, and Packaging Automation’s partner in Central Europe, collaborated with us  to address the growing demand for sustainable packaging alternatives. They sought a solution that could accommodate both traditional plastic trays and eco-friendly folded cardboard trays without requiring extensive tooling changes.


Recognising the shifting consumer preference towards environmentally friendly packaging solutions, Frutmac needed a packaging system that could seamlessly switch between plastic and cardboard trays to meet market demands for sustainability and flexibility. The goal was to maintain operational efficiency while offering eco-conscious packaging options.

Packaging Automation responded by developing a dual-purpose tooling system capable of sealing both plastic and board trays on the same machine. This innovation allowed Frutmac to manufacture and supply folded cardboard trays alongside standard plastic ones without the need for significant tool adjustments. The design ensured that the trays were centered and sealed effectively, preserving product integrity and operational efficiency.


Stephan from Frutmac provided positive feedback on the versatility and reliability of the dual tooling system. He highlighted its seamless transition between tray types, which facilitated their ability to meet diverse customer needs efficiently.


The dual tooling system primarily supports packaging for fruits and vegetables, particularly berries, leveraging the environmental benefits of cardboard trays. These trays are not only recyclable but also serve as effective marketing mediums due to their customisable printing capabilities. They cater to consumer preferences for sustainable packaging while meeting stringent industry standards for product freshness and hygiene.


Packaging Automation continues to refine its solutions to accommodate evolving market needs. The ability to adapt to various tray shapes and materials without extensive retooling positions Frutmac as a leader in providing sustainable packaging solutions across different sectors, including frozen foods and regional agricultural products.


Packaging Automation and Frutmac are confident that this development will enhance market competitiveness by offering environmentally friendly packaging solutions without compromising on operational efficiency. The dual tooling innovation is  a firm commitment to sustainability and adaptability, setting a precedent for future packaging trends in the industry.

 

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